Medium Density Ceramsite

Your Professional Medium Density Ceramsite Supplier

 

Henan Zhengnai New Materials Co., Ltd. is a professional petroleum fracturing proppant manufacturer in Henan Province, with the factory based at No. 90 Weisan Road, Wen County Industrial Cluster Area, Jiaozuo City, covering an area of more than 65,000 square meters, and a sales service company set up in Zhengzhou City. Its registered capital is RMB50 million and it has more than 200 employees.

 

Why Choose US

 

Product Application
Recognized as a first-level material supplier by PetroChina and Sinopec, the company's products have been widely used in various domestic oil and gas fields, especially PetroChina Southwest Oil and Gas Field, Changqing Oil Field, Xinjiang Oil Field, Jilin Oil Field, Sinopec North China Oil Field, Shengli Oil Field, Yanchang Oil, China-Australia Coalbed methane and other users.

 

Quality Assurance
Zheng Nai Petroleum's fracturing proppant products fully comply with the standards of the Fracturing Acidification Center Proppant Evaluation Laboratory of Langfang Branch of China Petroleum Exploration and Development Research Institute, the American Stim-Lab, and the British Frac-tech laboratory. Passed the API Q1 certification, ISO 9001, ISO 14001, GB/T 2801 system certification.

 

Global Market
Our products are exported to the United States, Kazakhstan, Ukraine, Brazil and other countries, and are recognized and praised by customers.

 

Excellent service
Provide a full range of technical support, including telephone, fax, online and other methods to help customers solve technical problems encountered during use.Reply your inquiry within 24 working hours.

  • High Strength PProppant
    The new Ultra-High Stress Proppant (UHSP) features a highly round and spherical shape with a mono-sized sieve distribution, ensuring higher proppant pack porosity and increased flow space at...
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  • Frac Sand Proppant
    Ceramsite sand has high fracturing strength and is mainly used for underground support in oil fields to increase the production of oil and natural gas. It is an environmentally friendly product....
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  • Frac Proppant
    High strength ceramsite sand is finely processed with high content of bauxite, mixed with some chemical agents and phase inversion agents, made into small round particles with different particle...
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  • Frac Sand Proppant
    Ceramsite sand has high fracturing strength and is mainly used for underground support in oil fields to increase the production of oil and natural gas. It is an environmentally friendly product....
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  • High Strength PProppant
    Petroleum fracturing proppant is an important material used in the oil and gas extraction process. Its main function is to support artificial fractures during the hydraulic fracturing process to...
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Types of Medium Density Ceramsite

 

Frac Proppant
High strength ceramsite sand is finely processed with high content of bauxite, mixed with some chemical agents and phase inversion agents, made into small round particles with different particle sizes, and sintered in high temperature. Under closing pressure, this product has high strength, low crushing rate, good sphericity and other characteristics. At present, it is a good product for oil and gas fields to fracture and transform the formation.

 

Frac Sand Proppant
Ceramsite sand has high fracturing strength and is mainly used for underground support in oil fields to increase the production of oil and natural gas. It is an environmentally friendly product. This product uses various raw materials such as high-quality bauxite and coal, and is sintered with ceramics. It is a substitute for medium and low-strength proppant such as natural quartz sand, glass balls, and metal balls. It has a good effect on increasing oil and natural gas production.

 

High Strength PProppant
Petroleum fracturing proppant is an important material used in the oil and gas extraction process. Its main function is to support artificial fractures during the hydraulic fracturing process to increase the production of oil and gas wells.

High Strength PProppant

 

Advantages of Medium Density Ceramsite

 

 

Low density and light weight.
The bulk density of ceramsite is less than 1100 kg/m³, generally 300-900 kg/m³. The density of concrete made of ceramsite aggregate is 1100-1800 kg/m³, and the corresponding compressive strength of concrete is 30-40 MPa.

 

Insulation, heat insulation.
Because of its internal porosity, ceramsite has good thermal insulation properties. The thermal conductivity of concrete prepared with it is generally 0.3~0.8W/(m.K), which is 1~2 times lower than ordinary concrete. Therefore, ceramsite buildings have a good thermal environment.

 

Good heat resistance.
Ceramic grains have excellent fire resistance. Ordinary ceramsite concrete or ceramsite concrete block combines heat preservation, earthquake resistance, frost resistance and fire resistance, especially the fire resistance is more than four times that of ordinary concrete.

 

Good seismic performance.
Ceramsite concrete has good seismic performance because of its light weight, low elastic modulus and good deformation resistance.

 

Specification

 

Specific Gravity 3.00-3.30g/cm3, with excellent conductivity in a broad range of applications.


Exceptional roundness and sphericity;


Minimizes wear and tear on production and pumping equipment;


Effective at closure stresses to 12,500 psi;


Particularly suited to oil wells with low permeability, delivering excellent conductivity;


Made from bauxite ore, superior crush resistance in a broad range of applications;


Available sizes: 16/20,16/30, 20/40, 30/50 and 40/70.

 

Size

30/50

Roundness and sphericity

0.8/0.8

Body density

1.7-1.9 g /cm3

Apparent density

3.0-3.3 g /cm3

Crush

10,000 PSI < 5.0

Acid solubility

Max 7

Turbidity

Max 200 FTU

 

Where Can Medium Density Ceramic Proppant Be Used Effectively In Industrial Applications
 

Hydraulic fracturing in oil and gas extraction

One of the primary applications of medium density ceramic proppants is in hydraulic fracturing, commonly known as fracking. This technique is used in oil and gas extraction to enhance the productivity of unconventional reservoirs.

 

Proppants in geothermal energy production

Medium density ceramic proppants also find their utility in geothermal energy production. Geothermal energy harnesses the natural heat present beneath the earth's surface to generate electricity. In high-temperature geothermal reservoirs, where conventional proppants May fail due to excessive heat, medium density ceramic proppants excel.

 

Soil stabilization in construction

The versatility of medium density ceramic proppants extends beyond the energy sector. In construction, particularly in infrastructural projects, soil stabilization is crucial to maintain the integrity and strength of the soil.

 

Advanced filtration systems

Medium density ceramic proppants are widely used in advanced filtration systems due to their high strength and resistance to chemical corrosion. These proppants serve as an effective filtering medium, capable of removing impurities and contaminants from various fluids.

 

Proppants in aerospace applications

The aerospace industry relies on materials that can withstand extreme conditions, including high temperatures and pressures. Medium density ceramic proppants have gained prominence in aerospace applications due to their exceptional heat resistance and mechanical strength. They are extensively used in rocket engine nozzles, thermal protection systems, and insulating materials for space shuttles and satellites.

 

 
What to Choose Based on the Appropriate Specifications of Ceramsite Sand
 

When selecting ceramsite petroleum fracturing agents, you need to consider the following factors:

01/

Particle size: The particle size of ceramsite should match the particle size of fracturing proppant to ensure the best support effect.

02/

Density: High-density ceramsite has high strength and support capacity, but the impact of its weight on transportation and use also needs to be considered.

03/

Compressive strength: Ceramsite needs to have sufficient compressive strength to withstand the high pressure of the formation and complex geological conditions.

04/

Corrosion resistance: Ceramsite should have good corrosion resistance to cope with the corrosive media in the oil reservoir.

05/

Oil conductivity: Ceramsite should have good oil conductivity to achieve efficient development of oil reservoirs.

06/

Environmental protection: Ceramics should be made of environmentally friendly materials to reduce the impact on the environment.

 

 

FAQ

 

Q: What is ceramic proppant production lines?

A: Ceramic proppant production lines are integral to the oil and gas industry, providing essential materials for hydraulic fracturing. These production lines are designed to manufacture proppants that facilitate the extraction of hydrocarbons by keeping fractures open in the rock layer.

Q: Components and functionality of ceramic proppant production lines?

A: A ceramic proppant production line encompasses a series of machines that work in unison to produce proppants with specific characteristics. The process begins with the preparation of a ceramic mixture, which is then shaped into pellets and fired at high temperatures to achieve the desired strength and sphericity. The end product is a proppant capable of withstanding extreme subsurface environments.

Q: Types of ceramic proppants of ceramic proppant?

A: The production line can produce various types of proppants, such as lightweight, intermediate, and high-strength proppants. Each type serves a different purpose, depending on the geological requirements of the fracking site. The versatility of a ceramic proppant production line allows for customization to meet specific industry needs.

Q: Applications in industry of ceramic proppant production lines?

A: Ceramic proppants are primarily used in the oil and gas sector to enhance the productivity of wells. The efficiency of a ceramic proppant production line ensures a steady supply of proppants to meet the demands of this critical application, supporting energy production on a global scale.

Q: Materials and sustainability of ceramic proppant?

A: The materials used in a ceramic proppant production line are chosen for their durability and performance. The production process is continually refined to minimize waste and improve sustainability, reflecting the industry's commitment to environmental responsibility.

Q: Advantages of ceramic production lines

A: Modern ceramic proppant production lines are designed for efficiency, with advanced automation reducing the need for manual intervention and ensuring consistent product quality. The robust design of these lines ensures reliability and longevity, making them a valuable asset in proppant production.

As one of the leading medium density ceramsite manufacturers and suppliers in China, we warmly welcome you to buy cheap medium density ceramsite from our factory. All our products are with high quality and competitive price.

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