Low Density Ceramsite

Your Professional Low Density Ceramsite Supplier

 

Henan Zhengnai New Materials Co., Ltd. is a professional petroleum fracturing proppant manufacturer in Henan Province, with the factory based at No. 90 Weisan Road, Wen County Industrial Cluster Area, Jiaozuo City, covering an area of more than 65,000 square meters, and a sales service company set up in Zhengzhou City. Its registered capital is RMB50 million and it has more than 200 employees.

 

Why Choose US

 

Product Application
Recognized as a first-level material supplier by PetroChina and Sinopec, the company's products have been widely used in various domestic oil and gas fields, especially PetroChina Southwest Oil and Gas Field, Changqing Oil Field, Xinjiang Oil Field, Jilin Oil Field, Sinopec North China Oil Field, Shengli Oil Field, Yanchang Oil, China-Australia Coalbed methane and other users.

 

Quality Assurance
Zheng Nai Petroleum's fracturing proppant products fully comply with the standards of the Fracturing Acidification Center Proppant Evaluation Laboratory of Langfang Branch of China Petroleum Exploration and Development Research Institute, the American Stim-Lab, and the British Frac-tech laboratory. Passed the API Q1 certification, ISO 9001, ISO 14001, GB/T 2801 system certification.

 

Global Market
Our products are exported to the United States, Kazakhstan, Ukraine, Brazil and other countries, and are recognized and praised by customers.

 

Excellent service
Provide a full range of technical support, including telephone, fax, online and other methods to help customers solve technical problems encountered during use.Reply your inquiry within 24 working hours.

  • Proppant Oil And Gas
    Proppant is “sand or similar particulate material suspended in water or other fluid and used in hydraulic fracturing (fracking) to keep fissures open.
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  • Oil Proppant
    Proppant sand, a crucial granular substance in oil or gas wells, creates permeable channels for efficient hydrocarbon flow. It comes in various forms tailored to specific well conditions.
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  • Sand Proppants
    Proppant sand is a granular material placed into an oil or gas well to create pathways for the hydrocarbons to flow through. It can be made from different materials, including frac sand,...
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  • Sand Proppants
    The main component of petroleum fracturing proppant is ceramic particles, which have high compressive strength and wear resistance and can withstand the strong pressure and friction during...
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  • Oil Proppant
    The production process of petroleum fracturing proppant includes crushing, batching, grinding, pelletizing, calcination, pulverized coal preparation, finished product cooling, screening and...
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  • Proppant Oil and Gas
    The performance requirements of petroleum fracturing proppant include sufficient compressive strength and wear resistance, low relative density, particle size and shape consistent with oil well...
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Types of Low Density Ceramsite

Sand Proppants

The main component of petroleum fracturing proppant is ceramic particles, which have high compressive strength and wear resistance and can withstand the strong pressure and friction during injection. In addition, petroleum fracturing proppant also has a low relative density, making it easy to pump downholes.

Oil Proppant

The production process of petroleum fracturing proppant includes crushing, batching, grinding, pelletizing, calcination, pulverized coal preparation, finished product cooling, screening and packaging. Among them, the main raw material is high-grade bauxite.

Proppant Oil and Gas

The performance requirements of petroleum fracturing proppant include sufficient compressive strength and wear resistance, low relative density, particle size and shape consistent with oil well design requirements, and good chemical stability.

 

Advantages of Low Density Ceramsite
 
 

Improved Production Rates

One of the main benefits of using LDCP is that it can improve production rates. Because the proppant stays in place and keeps the fractures open, it allows more oil and gas to flow to the surface. This means that you can extract more resources from each well and increase your overall production.

 
 
 

Reduced Fracture Damage

Another benefit of LDCP is that it can help to reduce fracture damage. When the fractures close up, it can cause damage to the proppant and make it less effective. LDCP's low density allows it to stay in place and maintain the fractures, which reduces the risk of damage.

 
 
 

Improved Economics

Finally, using LDCP can improve your economics. Because it's lightweight and can easily be transported, it can reduce logistics costs. Additionally, because it improves production rates and reduces damage, it can increase your profits and help you to achieve a better return on your investment.

 

 

Technical Parameters

 

In the realm of hydraulic fracturing, finding the ideal proppant material is paramount to success. Low Density Ceramic Proppant, a cutting-edge solution designed to optimize oil and gas extraction processes.

 

Size

20/40

Roundness and sphericity

0.8/0.8

Body density

Max 1.65g /cm3

Apparent density

Max 2.80g /cm3

Crush

10,000 PSI< 9.0

Acid solubility

Max 7

Turbidity

Max 200FTU

 

Applications Of Low Density Ceramic Proppant

 

Hydraulic fracturing
Hydraulic fracturing or fracking is a process used in the oil and gas industry to extract hydrocarbons from shale rocks. It involves drilling a well and injecting a mixture of water, sand, and chemicals at high pressure. The high pressure causes the rocks to fracture, and the sand or proppants are used to keep the fractures open. Low density ceramic proppants are particularly useful in hydraulic fracturing due to their high conductivity and excellent crush resistance.

 

Offshore drilling
Offshore drilling is another major application for low density ceramic proppants. Offshore drilling is a challenging process that requires drilling wells in deep water and harsh environments. The use of low density ceramic proppants in offshore drilling helps to increase the flow of hydrocarbons and reduce production costs. The high strength and excellent crush resistance of low density ceramic proppants make them an ideal choice for offshore drilling.

 

High temperature applications
Low density ceramic proppants are also used in high-temperature applications, such as deep shale wells and high-pressure wells. These types of wells require proppants that can withstand extreme temperatures and pressures, and low density ceramic proppants are well suited to this purpose. The high quality ceramic materials used in the manufacture of low density ceramic proppants enable them to maintain their strength and integrity in high-temperature and high-pressure environments.

 

Non-damaging applications
One of the advantages of low density ceramic proppants is that they are non-damaging to the formation. Unlike some other types of proppants, low density ceramic proppants do not react with the formation or cause damage to the reservoir. This makes them a popular choice for hydraulic fracturing operations in sensitive areas. Low density ceramic proppants are also environmentally friendly and do not have any negative impact on the environment.

productcate-500-500

 

The Production Process of Low Density Ceramsite Proppant

 

 

The production process of ceramsite sand includes the following steps:


Preparation of raw materials: The main raw materials of ceramsite sand include clay, cinder and other industrial waste. These raw materials need to be screened, crushed and dried for subsequent processing.


Mixing and granulation: The processed raw materials are mixed through a mixer, and then compressed and granulated through a granulator to form particles of uniform size.


Sintering: The granulated particles are sintered to give them sufficient strength and durability.


Crushing and screening: The sintered ceramsite sand needs to be crushed and screened to obtain products of different particle sizes.


Packaging and storage: After crushing and screening, the ceramsite sand can be packaged and stored for use.


During the production process, quality control is also required to ensure that the quality and performance of the product meet the requirements.

 

 

FAQ

 

Q: How to choose low density ceramic proppant?

A: How to choose low density ceramic proppant low density ceramic proppants have become an important part of the hydraulic fracturing process, as they help to keep the fractures in the earth open and allow for the extraction of oil and gas from shale formations.

Q: Applications of low density ceramic proppant?

A: Low density ceramic proppant is a type of proppant that is widely used in the oil and gas industry for hydraulic fracturing. It is made from high-quality ceramic materials and is known for its high conductivity and excellent crush resistance. Low density ceramic proppants are used to keep open fractures in rocks, allowing hydrocarbons to flow freely.

Q: What distinguishes Low Density Ceramic Proppant from other proppant materials?

A: This proppant stands out for its exceptional crush resistance, low-density composition, and chemical stability, offering unmatched performance and longevity in hydraulic fracturing operations.

Q: Can Low Density Ceramic Proppant withstand high-pressure environments?

A: Absolutely. With a crush strength exceeding 10,000 PSI, this proppant demonstrates remarkable resilience in high-pressure conditions, ensuring sustained conductivity and reservoir stimulation.

Q: Is this proppant suitable for use in acidic reservoirs?

A: Yes, indeed. With a maximum acid solubility rating of 7, this proppant exhibits excellent resistance to acidic environments, making it well-suited for challenging reservoir conditions.

Q: How does Low Density Ceramic Proppant contribute to cost savings?

A: By offering extended well life, minimal maintenance requirements, and superior conductivity, this proppant delivers significant cost savings over the operational lifespan of the well.

Q: What environmental benefits does this proppant offer?

A: Low Density Ceramic Proppant boasts a minimal environmental footprint, thanks to its inert composition and sustainable production processes, making it a preferred choice for environmentally conscious operators.

Q: Can this proppant be customized to meet specific project requirements?

A: Absolutely. Manufacturers offer tailored solutions to meet the unique specifications and preferences of operators, ensuring optimal performance and compatibility with diverse reservoir conditions.

As one of the leading low density ceramsite manufacturers and suppliers in China, we warmly welcome you to buy cheap low density ceramsite from our factory. All our products are with high quality and competitive price.

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